Integrated Starter Generator

One of the newest technologies to emerge is the integrated starter generator (ISG). Although this system can be used in conventional engine-powered vehicles, one of the key contributors to the Hybrid’s fuel efficiency is its ability to automatically stop and restart the engine under different operating conditions. A typical Hybrid vehicle uses a 14 kilowatt (kW) electric induction motor or ISG between the engine and the transmission. The ISG performs many functions such as fast, quiet starting, automatic engine stops/starts to conserve fuel, recharges the vehicle batteries, smoothes driveline surges, and provide regenerative braking.

The ISG is a three-phase AC motor. At low vehicle speeds, the ISG provides power and torque to the vehicle. It also supports the engine, when the driver demands more power. During vehicle deceleration, ISG regenerates the power that is used to charge the traction batteries.

The ISG can also convert kinetic energy from AC to DC voltage. When the vehicle is traveling downhill and there is zero load on the engine, the wheels can transfer energy through the transmission and engine to the ISG. The ISG then sends this energy to the HV battery for storage.

A BAS mounted external to the engine

FIGURE. A BAS mounted external to the engine.

An ISG can be mounted externally to the engine and connected to the crankshaft with a drive belt. This design is called a belt alternator starter (BAS). In these applications, the unit can function as the engine’s starter motor as well as a generator driven by the engine.

Both the BAS and the ISG use the same principle to start the engine. Current flows through the stator windings it generates magnetic fields in the rotor. This will cause the rotor to turn, thus turning the crankshaft and starting the engine. In addition, this same principle is used to assist the engine as needed when the engine is running.